Case Studies
Project Case Studies & Implementation Evidence
Real-world deployments across embedded product engineering, manufacturing machine telemetry, automated end-of-line testing benches, and governed AI workflow automation.
Multi-Chamber Cold Storage Monitoring & Door-Open Duration Tracking
A multi-site pharmaceutical and seed storage facility required centralized monitoring across 12 cold chambers. We deployed the approved Industrial IoT monitoring product with precision temperature, humidity, and door-status sensors.
Technical Delivery:
- Multi-point RTD temperature sampling with continuous local buffering
- Door magnetic switch integration recording door-open duration
- Centralized web dashboard with automated daily temperature audit logs
Injection Molding Shopfloor Machine Connectivity & OEE Telemetry
An automotive injection molding plant with 18 machines sought to eliminate manual downtime tally sheets. We connected machine controllers to an industrial IoT platform, capturing cycle times, mold assignments, and stoppage categories.
Technical Delivery:
- Real-time machine status dashboard across all 18 molding presses
- Automatic shot counting and mold changeover duration analytics
- Agreed OEE calculation (Availability, Performance, Quality) with shift reports
Low-Power Industrial Controller Board with RS-485 Modbus & Battery Backup
An industrial sensing company required a custom electronic board with 4-layer PCB layout, transient protection, ultra-low power standby, and dual RS-485 Modbus RTU ports for harsh electrical substation environments.
Technical Delivery:
- Complete schematic capture & 4-layer PCB layout with TVS surge protection
- Modular embedded C firmware with non-volatile logging in SPI Flash
- Functional bench verification & automated test fixture documentation
Automated End-of-Line Test Bench & 2D Barcode Traceability System
An automotive electronics manufacturer needed to screen 100% of finished control modules for voltage accuracy, firmware communication, and insulation resistance prior to packaging.
Technical Delivery:
- Automated pneumatic clamping fixture with golden sample validation
- NI LabVIEW measurement sequence executing in under 30 seconds
- Direct database logging and automated barcode pass-label printer trigger
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